A small glass walled pot grate has been used to simulate drying of iron ore pellets in a travelling grate plant. This equipment has enabled the effect of decreasing grind and de- creasing pellet bulk density on plant production to be quantitatively predicted. These predic- tions are compared with plant experience. The use of the laboratory simulator in comparing the effect of various additives on plant production is also described and substantial improvements in both the goethite and free-water drying periods are predicted.