Following initial plant scale work on the development and performance of 'spray' oil lances, a full scale room temperature model of the blowpipe-tuyere region of a blast furnace was built to study the basic aerodynamic features of auxiliary fuel injection procedures. Mobilwax 2305 was used as a substitute for Bunker C oil fuel in view of its similar physical properties and the fact that the atomised droplets could be frozen in flight and size, distribution analyses made for various operating procedures. It was shown that secondary atomisation processes far outweighed the importance of any primary atomisation procedures in determining mean Sauter Diameters particularly at high windrates typical of current blast furnace technology. It was also found that good spray dispersions across the blow pipe could only be obtaind for liquid fuels and that the lateral rate of spray dispersion was substantially enhanced by primary atomisation procedures. Mean particle diameters of sprays were found to be predictable on the basis of elementary stability theory and fell within the size range necessary for good combustion at all liquid fuel rates studied. The possible effects of high oil injection rates on flooding phenomena in the furnace bosh were considered._x000D_
Comparisons show that high oil rates can lead to significant increases in the hanging factor (e.g. 'V 10% at 135 kg oil/thm) owing to increased gas flow rates/thm resulting from the presence of hydrogen.