Skip to main content
Conference Proceedings

Iron Ore Conference Proceeding 2023

Conference Proceedings

Iron Ore Conference Proceeding 2023

PDF Add to cart

Driving the transformation to hydrogen ironmaking – an experimental vertical shaft H2-DRI reactor facility in NZ

Iron and steel production is responsible for approximately 6.3 per cent of global anthropogenic CO2 emissions. Direct reduction of iron with hydrogen is a potential route for decarbonising the iron and steel industry. Extensive small-scale laboratory experiments have been performed to test the feasibility of hydrogen-direct reduction of iron ores sourced from diverse geographical locations. However, test results from the batch reduction of small-sample do not necessarily translate to continuous commercial-scale processes. Establishing a small-scale continuous test reactor for H2- DRI process is challenging, requiring substantial resources and investment. The limited availability of small-scale reactors that enable testing under relevant conditions has become a major obstacle for H2-DRI development, leaving a big gap between laboratory success and proof of commercial feasibility. Here, we report on the recent commissioning of a continuous counter-flow vertical shaft reactor, which has a processing capacity of 6 kg/hr iron ore pellets at up to 100 NL/min H2 flow. We believe this to currently be the largest H2-DRI facility in the Southern Hemisphere. In this talk, we will discuss the design and construction journey for this reactor, starting from the initial system design to the initial demonstration of H2 reduction of titanomagnetite ironsand pellets. This reactor now enables a range of research capacities, including the validation of laboratory results on a larger scale with practical operational variables, feasibility assessment of hydrogen direct reduction of different iron ores on a commercial scale; identification of scalability, sticking, and other potential issues before building a full-scale plant; and a viable solution for producing small-quantity DRIs for downstream melting investigations. Overall, this new research facility offers significant benefits for assisting the transformation of iron and steel production to a more sustainable and green industry.
Return to parent product
  • Driving the transformation to hydrogen ironmaking – an experimental vertical shaft H2-DRI reactor facility in NZ
    PDF
    This product is exclusive to Digital library subscription
  • Driving the transformation to hydrogen ironmaking – an experimental vertical shaft H2-DRI reactor facility in NZ
    PDF
    Normal price $22.00
    Member price from $0.00
    Add to cart

    Fees above are GST inclusive

PD Hours
Approved activity
  • Published: 2023
  • Pages: 12
  • PDF Size: 7.994 Mb.
  • Unique ID: P-03340-Q6S3S4

Our site uses cookies

We use these to improve your browser experience. By continuing to use the website you agree to the use of cookies.