The low price of nickel which has prevailed since 1982 has dictated that unit production costs must be minimised. Early in the crisis, a decision was made within Western Mining Corporation to reduce unit costs by increased rates of production, not by a significant reduction in manpower. This paper details developments which have taken place at Kalgoorlie Nickel Smelter to enable the higher production rates to be achieved, or to increase energy efficiency. It is significant that most developments were achieved without the need for capital expenditure.